Loughborough University Advanced Fuel Consumption Measurement Technology Enables Pioneering Engine Research

The brief

Improve their understanding

Loughborough University’s Automotive Engineering Research team, led by PhD Research Associate Tom Childs, needed advanced tools to improve their understanding of vehicle engine dynamics, fuel economy, and emissions.

Their research focused on modelling dynamic and transient engine performance, particularly under the real-world conditions of drive cycles. To enhance their existing equipment, the team sought a precise, responsive, and reliable fuel flow measurement system.

Detailed shot of a person connecting a black flow meter with various wires and tubes, suggesting a specialised scientific application.

The challenge

Compact and easy to install

Traditional lab testing methods were insufficient for capturing short-lived, transient flow events critical to understanding engine performance under varying conditions. Loughborough needed a fuel flow sensor that could be used both in test rigs and in-vehicle setups, providing highly accurate data in real-time.

The sensor also had to be compact, easy to install, and adaptable to the test cell environment without impacting vehicle performance or compromising test accuracy.

Close-up of two computer screens showing data and graphs, with the right screen displaying the

The result

Secured better data faster

The Sentronics FlowSonic® LF fuel flow meter became a game-changer for Loughborough’s research. Its high response rate of 2.2 kHz allowed the team to capture individual injector pulses, leading to more precise modelling. Its compact size enabled installation close to the fuel rail, minimising errors, while its UKAS-accredited calibration assured accuracy.

The FlowSonic® LF also revealed areas for improvement in the team’s dyno setup, and its minimal pressure drop and reliability enhanced on-vehicle testing. The FlowSonic® LF helped the team obtain better data faster and at a lower cost, ultimately optimising internal combustion engine performance during their research.

What they say...

Tom Childs

PhD Research Associate at Loughborough University

“The FlowSonic® LF has taken the resolution, accuracy, and repeatability of our models to a new level, transcending the limitations of steady-state lab testing. We simply couldn’t do the work we are doing now without it.”

Image of Sentronics' Rigflow and FlowSonic flow sensors are on top of the pit lane wall at a racetrack with a blurred race car.

Motorsport

IMSA pairs two Sentronics Ultrasonic Flow Measurement Devices for greater Balance of Performance Control

IMSA pairs two Sentronics ultrasonic flow measurement devices for greater Balance of Performance control.

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